UPS Northeast Regional Conveyor HUB

UPS Northeast Regional Conveyor HUB

Manufacturing

PROJECT OVERVIEW

The project consists of a main conveyor package Hub building, a 775,000 SF facility with 40’ varying roof heights for conveying systems and package car loading.  Inside the main Hub includes approximately 58,000 SF of one and two-story office complexes. Building is constructed with tilt wall concrete panels and a TPO roof system. Includes (92) input dock doors, (328) outbound doors, and (6) drive in doors for the egress of (126) package cars.

The main Hub facility is designed to ship approximately 80,000 packages per hour in peak operation. Automated conveyor systems sort packages between and 16 – 20 hours a day. In peak season they will be able to ship over 2 million packages a day! This is the 4th largest regional package conveyor Hub ever built for UPS.

Additional support buildings include an approximately 28,000 SF Auto repair facility to accommodate maintenance and repairs for (3) package car bays, (17) tractor bays and (9) trailer repair bays. Two Employee Entrance and Security facilities and 3,300 SF Retail & Customer Service Center.

The following site improvements were completed:

  • – 69kV Main Electrical Substation installation to feed (6) 12.47kV unit substations inside the main Hub Building & Auto Shop

– Two Diesel / Gas & CNG Fueling Islands with above ground fuels storage tanks

– Fire Pump Building

– Pre-Fab Guard Shack

– Salt Storage Shelter

– One truck wash facility – 2 lane wash tunnel

– 192 acre site improvements including paving for approximately (750) 53’ trailers, (300) 28’ trailer staging, (260) tractor staging positions, (10) package car positions and approximately (1800) employee parking positions

PROJECT PHOTOS

Trane Assembly Building

KBD Group provided design-build services for this 192,000 SF assembly building with 38 shipping and receiving docks that will produce Trane residential air conditioning units for Trane Technologies. The building has a connector corridor from new building to existing assembly plant.

Ball Aluminum Cup Facility

Ball Aluminum Cup Facility

Domestic – Manufacturing

Rome, GA

Location

PROJECT OVERVIEW
KBD Group provided Design-Build Services for this 249,182 SF new aluminum cups manufacturing facility located in Rome, GA. The facility was constructed to carbon neutral standards. It consists of a Tilt-up manufacturing building with a structural steel, an insulated metal panel wall system and lean-to style 13,714 SF office for the structure. The roof is based on TPO 60 mil roof system. Concrete package includes slabs, tilt up, process trenches, pits and foundations.