KBD Group provided Design-Build services for American Fuji Seal, a manufacturer of shrink-sleeve labels, self-adhesive labels, spouted pouches and packaging machinery. This manufacturing facility project involved 200,000 SF Tilt-up building with structural steel columns, joists and metal decking. Project also included a 60 Mil PVC roofing, some explosion relief panels, building plumbing, HVAC, and electrical.
Manufacturing
The project consists of a main conveyor package Hub building, a 775,000 SF facility with 40’ varying roof heights for conveying systems and package car loading. Inside the main Hub includes approximately 58,000 SF of one and two-story office complexes. Building is constructed with tilt wall concrete panels and a TPO roof system. Includes (92) input dock doors, (328) outbound doors, and (6) drive in doors for the egress of (126) package cars.
The main Hub facility is designed to ship approximately 80,000 packages per hour in peak operation. Automated conveyor systems sort packages between and 16 – 20 hours a day. In peak season they will be able to ship over 2 million packages a day! This is the 4th largest regional package conveyor Hub ever built for UPS.
Additional support buildings include an approximately 28,000 SF Auto repair facility to accommodate maintenance and repairs for (3) package car bays, (17) tractor bays and (9) trailer repair bays. Two Employee Entrance and Security facilities and 3,300 SF Retail & Customer Service Center.
The following site improvements were completed:
– Two Diesel / Gas & CNG Fueling Islands with above ground fuels storage tanks
– Fire Pump Building
– Pre-Fab Guard Shack
– Salt Storage Shelter
– One truck wash facility – 2 lane wash tunnel
– 192 acre site improvements including paving for approximately (750) 53’ trailers, (300) 28’ trailer staging, (260) tractor staging positions, (10) package car positions and approximately (1800) employee parking positions
Under Construction
Credit Card Manufacturing Facility
KBD Group provided Design and Construction services for this 118,000 SF machine and tooling facility.
KBD Group provided Design-Build services for approximately 40 projects from 1988-2005 for Fujifilm.
KBD Group provided Design-Build services for this expansion and renovation of an existing DNP manufacturing facility in Concord NC, to accept a new coating line that was relocated from Dothan, AL.
KBD Group is providing Design-Build services for a barrier film manufacturing plant.
KBD Group provided Design-Build services for the Kimoto Tech LC3 renovation project.
KBD Group provided Design-Build services for a new 67,569 SF two-story beverage manufacturing building and an 11,040 SF one story HQ office building.
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