Manufacturing Archives

JX USA Groundbreaking Ceremony

On October 5th, JX Nippon Mining and Metals USA, Inc. (JX USA) celebrated a groundbreaking event for the construction of their new state-of-the-art electronic materials manufacturing plant.

Beauflor

Beauflor Flooring Plant

Manufacturing

Cartersville, GA

Location

PROJECT OVERVIEW

KBD Group provided General Contracting services for a 325,163 SF Cushioned Vinyl Flooring manufacturing plant and 220,946 SF warehouse building located on a 167 acre campus in Bartow County, GA. Features of the facility include tilt wall panel construction, TPO roof system, and an 88’ wide crane that services the entire length of the production hall.

PROJECT PHOTOS

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Trane Assembly Building

KBD Group provided design-build services for this 192,000 SF assembly building with 38 shipping and receiving docks that will produce Trane residential air conditioning units for Trane Technologies. The building has a connector corridor from new building to existing assembly plant.

Perfect Plastics

Under Construction

Perfect Plastics Expansion

Credit Card Manufacturing Facility

St. Charles, IL

Location

PROJECT OVERVIEW

KBD Group is providing General Contracting Services for Perfect Plastic Printing’s Expansion project to support plastic card manufacturer serving financial institutions throughout the world. The building is being constructed with insulated load bearing precast concrete exterior building walls, structural steel framing and a TPO roof system. Building aesthetic enhancements will include glazed aluminum entrance systems complimenting the composite metal and glass building canopies and punched window units. Building features include LED lighting and associated lighting control system; one (1) new 1,600amp electrical service and a 350kW generator; DuctileCrete floor slabs; 6000 SF security vault structure; fire protection systems; two (2) dock positions, and solar wall panels; Site improvements include on site storm water detention and 170 car parking incorporating permeables. Interior spaces include approximately 8,400 SF of Class ‘A’ office area; 31,300 SF of air conditioned and humidified process area; and 10,500 SF of assembly and warehouse area.

PROJECT PHOTOS

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AWTX New Plant

KBD Group provided design-build services for this 1+ million SF manufacturing facility. The building consists of an automatic transmission building (AT Building) at 1 million SF which includes an 818,619 SF manufacturing area and a 199,433 SF two-story office, maintenance area, tool shop, and a cafeteria.

Bourbon 1 Logistics Center

WAREHOUSE | DISTRIBUTION

Shepherdsville, KY

Location

PROJECT OVERVIEW

KBD Group provided general contracting services for this 1.04 Million SF speculative distribution facility. The facility will be used as a massive COVID-19 vaccine distribution center in Shepherdsville, KY. The building features a 40’ clear height, typical bay size of 50’ x 56’ (56’ x 60’ bay in the staging area), 100 dock positions, 617 car parking (with electrical car charging station), 234 Trailer Parking, 4 drive in doors, ESFR fire protection, gas fired air rotation unit heaters in conjunction 80/20 pressurization heating units, (2) 3000 AMP electrical services, LED high bay and site lighting, and a 7” thick Ductilcrete floor slab. The building skin included poured on site tilt wall panels with Thermax insulation on the inside surface (R9.8), induction welded “Rhinobond” TPO roof (R20), aluminum windows with insulated glass.

PROJECT PHOTOS

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MTMUS 250

KBD Group provided Design-Build services for a new 120,000 SF 3-story central administration building for Mazda-Toyota Manufacturing, U.S. (MTMUS

Toyo Tires Phase V

Manufacturing

White, GA

Location

PROJECT OVERVIEW

KBD Group provided Design-Build, for a 259,307 SF expansion to an existing mixing, tire preparation, tire building, tire curing, and warehouse areas. The expansion includes a Tire Prep Area, Tire Building (which includes a “Green Tire Mezzanine”), and Curing Area. This expansion also includes demo, concrete slabs, conventional steel, tilt up concrete walls, a PVC roof, and two (2) curing pits, and a 61,136 s.f. concrete Mixing Building Expansion. The mixing building includes drilled piers, elevated structural concrete construction. The 5,371 Test Building Expansion which consists of concrete slab on grade, masonry, conventional steel, and roof. The North Parking Lot expansion consists of asphalt, concrete curbs, and striping to add 154 additional spaces.

PROJECT PHOTOS

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Ball Aluminum Cup Facility

Domestic – Manufacturing

Rome, GA

Location

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PROJECT OVERVIEW

KBD Group provided Design-Build Services for this 249,182 SF new aluminum cups manufacturing facility located in Rome, GA. The facility was constructed to carbon neutral standards. It consists of a Tilt-up manufacturing building with a structural steel, an insulated metal panel wall system and lean-to style 13,714 SF office for the structure. The roof is based on TPO 60 mil roof system. Concrete package includes slabs, tilt up, process trenches, pits and foundations.