Project Ocean

Project Ocean | Ecopol

Manufacturing Under Construction

PROJECT OVERVIEW

KBD Group provided design-build services for a new 82,000 SF greenfield facility for a dissolvable film producing company. The facility will have production area, a warehouse space, and office & lab space. Scope will include an entire site package, concrete tilt walls, MEP, process utility connections. The manufacturing building will be the first built in the USA by Ecopol and will serve as their North American Headquarters.

PROJECT PHOTOS

American Fuji Seal

KBD Group provided Design-Build services for American Fuji Seal, a manufacturer of shrink-sleeve labels, self-adhesive labels, spouted pouches and packaging machinery. This manufacturing facility project involved 200,000 SF Tilt-up building with structural steel columns, joists and metal decking. Project also included a 60 Mil PVC roofing, some explosion relief panels, building plumbing, HVAC, and electrical.

UPS Northeast Regional Conveyor HUB

UPS Northeast Regional Conveyor HUB

Manufacturing

PROJECT OVERVIEW

The project consists of a main conveyor package Hub building, a 775,000 SF facility with 40’ varying roof heights for conveying systems and package car loading.  Inside the main Hub includes approximately 58,000 SF of one and two-story office complexes. Building is constructed with tilt wall concrete panels and a TPO roof system. Includes (92) input dock doors, (328) outbound doors, and (6) drive in doors for the egress of (126) package cars.

The main Hub facility is designed to ship approximately 80,000 packages per hour in peak operation. Automated conveyor systems sort packages between and 16 – 20 hours a day. In peak season they will be able to ship over 2 million packages a day! This is the 4th largest regional package conveyor Hub ever built for UPS.

Additional support buildings include an approximately 28,000 SF Auto repair facility to accommodate maintenance and repairs for (3) package car bays, (17) tractor bays and (9) trailer repair bays. Two Employee Entrance and Security facilities and 3,300 SF Retail & Customer Service Center.

The following site improvements were completed:

  • – 69kV Main Electrical Substation installation to feed (6) 12.47kV unit substations inside the main Hub Building & Auto Shop

– Two Diesel / Gas & CNG Fueling Islands with above ground fuels storage tanks

– Fire Pump Building

– Pre-Fab Guard Shack

– Salt Storage Shelter

– One truck wash facility – 2 lane wash tunnel

– 192 acre site improvements including paving for approximately (750) 53’ trailers, (300) 28’ trailer staging, (260) tractor staging positions, (10) package car positions and approximately (1800) employee parking positions

Project Saphhire

Project Sapphire

Manufacturing

PROJECT OVERVIEW

KBD Group provided Design-Build services for this 544,500 SF Greenfield facility that will produce aluminum can lids for Ball Corporation. Project scope includes site work including process equipment installation, excavation, paving,  and site utilities along with concrete tilt up walls around the manufacturing and warehouse areas with office spaces. Our Mechanical, Electrical, and Plumbing (MEP) engineering team supported process equipment installation.

PROJECT PHOTOS

JX USA Groundbreaking Ceremony

On October 5th, JX Nippon Mining and Metals USA, Inc. (JX USA) celebrated a groundbreaking event for the construction of their new state-of-the-art electronic materials manufacturing plant.

Trane Assembly Building

KBD Group provided design-build services for this 192,000 SF assembly building with 38 shipping and receiving docks that will produce Trane residential air conditioning units for Trane Technologies. The building has a connector corridor from new building to existing assembly plant.

Perfect Plastics

Under Construction

Perfect Plastics Expansion

Credit Card Manufacturing Facility

PROJECT OVERVIEW
KBD Group is providing General Contracting Services for Perfect Plastic Printing’s Expansion project to support plastic card manufacturer serving financial institutions throughout the world. The building is being constructed with insulated load bearing precast concrete exterior building walls, structural steel framing and a TPO roof system. Building aesthetic enhancements will include glazed aluminum entrance systems complimenting the composite metal and glass building canopies and punched window units. Building features include LED lighting and associated lighting control system; one (1) new 1,600amp electrical service and a 350kW generator; DuctileCrete floor slabs; 6000 SF security vault structure; fire protection systems; two (2) dock positions, and solar wall panels; Site improvements include on site storm water detention and 170 car parking incorporating permeables. Interior spaces include approximately 8,400 SF of Class ‘A’ office area; 31,300 SF of air conditioned and humidified process area; and 10,500 SF of assembly and warehouse area.

Ball Aluminum Cup Facility

Ball Aluminum Cup Facility

Domestic – Manufacturing

Rome, GA

Location

PROJECT OVERVIEW
KBD Group provided Design-Build Services for this 249,182 SF new aluminum cups manufacturing facility located in Rome, GA. The facility was constructed to carbon neutral standards. It consists of a Tilt-up manufacturing building with a structural steel, an insulated metal panel wall system and lean-to style 13,714 SF office for the structure. The roof is based on TPO 60 mil roof system. Concrete package includes slabs, tilt up, process trenches, pits and foundations.